Dry Running Vacuum Pump PDF Print E-mail

SihiNEWCOLOUR

 

 

 

Why SIHI Dry?                                                        Back_To_Top

 

 

 

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Cost of Ownership                                                        Back_To_Top

 

 

costofownership

 

 

 

Manufacturers which have used SIHI Dry                                                        Back_To_Top

 

 

CaseStudy

Cooling Outlet                                                        Back_To_Top

 

 

For reliable pump operation it is necessary to have a stable termperature profile within the operating chamber, avoiding both ”hot spots” and quenched zones. The SIHIdry achieved this by cooling both the pump casing and the rotors.

Optimised Gas Temperature                                                       Back_To_Top

 

 

 

 

1.optimisedoilgastempA key requirement for the effective and safe evacuation of corrosive media is the prevention of condensation in the pump. This requires the gas temperatures to be maintained above their dewpoints.

Conversely, many gases polymerise or “crack” at elevated temperatures. This can lead to deposits in the pumping chamber and seriously compromise pump performance.

For reliable pump operation it is necessary to have a stable termperature profile within the operating chamber, avoiding both ”hot spots” and quenched zones.

The SIHIdry achieved this by cooling both the pump casing and the rotors.

 

Optional Drive Capabilities                                                        Back_To_Top

 

 

 

 

The innovative drive concept of SIHIdry and it‘s modularity enables it to be supplied as a basic unit for stand-alone operation or as an ”intelligent” unit in order to integrate with the customer‘s system.

 

Depending upon the level of automation required, a range of modules are available:

 

BASIC

This option contains “intelligent” features such as rotor diagnosis, electronic overload protection and fault codes (should problems occur). Rapid fault analysis is avaiable via a simple serial interface.

 

 

 

 

Applications                                                        Back_To_Top

 

 

 Click here to view accessories

 OptionalAccessoriessmll

 

Dry running vacuum pumps for the chemical, pharmaceutical & other process industries

 

Dry running vacuum pumps are used increasingly for a range of applications within the chemical, pharmaceutical and other industries. These vacuum pumps are an integral part of the process and must satisfy a range of demanding requirements. These include:

 

  • generating low operating pressure
  • minimising the disposal costs of any service liquid
  • providing “uncontaminated” vacuum, that is free from lubricant and service liquid
  • offering the flexibility required for batch process operations
  • low life-cycle costs.

 

SIHIdry meets the need for a simple, robust and reliable vacuum pump that can handle liquid and solids carry-over as well as rapidly changing operating conditions

 

Performance Range                                                        Back_To_Top

 

 

 

 

3.performancerange 

 

 

 

 

 

 

Clean in Process module                                                        Back_To_Top

 

 

 

 

DriveControlBasicVARIATION IN DRIVE CONTROL

 


BASIC


Includes:
 - Fixed speed
 - AC supply
 - Input: start/stop
 - Input: reset of failure
 - Output: operation/failure
 - Serial interface

 

 

 

 

 

 

 

 

 

 

DriveControlDynamicDYNAMIC

 

For the adaptation of the suction capacity to the actual requirement.


Includes:
 - Variable speed
 - AC supply
 - Input: start/stop
 - Input: reset of failure
 - Analogue input: set value
 - Output: operation/failure
 - Serial interface

 

 

 

 

 

 

 

 

 

 

 

CONTROL


Fully integrated into the system, this control provides some essential process and operating features.

These include: Warm up cycles; vacuum switching on/off; flushing for clean in place; N2 purging; and other external trips
that can be hard wired into the system such as level and/or temperature gauges, etc. Importantly, the control does not require any further programming nor logic by the customer. Moreover a vacuum regulation in a range from 0-100% can be realised.

 

Following signals are available:
 - Digital status signals (vacuum operation, warning, stand-by, emergency stop, if necessary cleaning)
 - Analogue signals (torque, speed, and, if necessary the suction pressure and different temperatures)
 - Digital set points (start, stop, vacuum operation, and, if necessary cleaning)
 - Analogue set points (pressure, speed)

 

 

DriveControlC

 

For Tough Operation Conditions
- optimised rotor clearance
- torque monitoring

 

 

 

Pump Casing                                                        Back_To_Top

 

 

 

 

For reliable pump operation it is necessary to have a stable termperature profile within the operating chamber, avoiding both ”hot spots” and quenched zones. The SIHIdry achieved this by cooling both the pump casing and the rotors.

 

 

For Wet Processes


- vertical, self draining
- no stagnant areas of pump casing

 

 

For Thermal Sensitive Substances


- optimum temperature / compression profile
- uniform temperature profile

 

 

14E

For Explosive Gases


- Ex-rating

- explosion proof design

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16D

For Thermal Sensitive Substances


- optimum temperature /

  compression profile
- uniform temperature profile

 

 

 

 

Cooling Inlet                                                        Back_To_Top

 

 

For reliable pump operation it is necessary to have a stable termperature profile within the operating chamber, avoiding both ”hot spots” and quenched zones. The SIHIdry achieved this by cooling both the pump casing and the rotors.

Low Life Cycle Costs                                                        Back_To_Top

5.costofownership

 

 

The quiet running SIHIdry vacuum pump is a vertical twin-rotor machine that is completely dry, has no mechanical shaft seals, timing gears, or lubrication fluids.

 

In it‘s basic form, the machine offers liquid and solid handling capabilities. Moreover, the SIHIdry can accomodate corrosive gases and vapours, and has a superior resistance to heat-accelerated deposition. This basic layout provides the platform for an extensive range of intelligent modules that can be incorporated in order to match dynamic process requirements.

 

Retaining it‘s simple design, the standard unit can interface with most Distributed Control Systems and also offers single-plug connection to a standard Ethernet if plant monitoring and running history are important.

 

The six sizes of SIHIdry were developed for operation with explosive media, both internally and externally, and offer volumetric flow rates up to to 1,000 m3/h.

 


Low Life Cycle Costs

• no need for service liquids

   - totally dry principle of operation

   - no gears for rotor synchronisation

   - no waste disposal

 

• low energy cost

   - reduced energy consumption

 

 

• non-wearing

   - non contacting rotors

   - no mechanical shaft seals

   - electronic rotor synchronisation

   - no rotor coatings

 

Quiet

• no gear box

 

Robust & Reliable

• for wet processes

   - vertical, self draining

   - no stagnant areas of pump casing

   - liquid carry-over/flushing capability

 

• for tough operation conditions

   - optimised rotor clearance

   - torque monitoring

   - liquid flushing during operation

   - cleaning without dismantling pump

 

• for explosive gases

   - low internal gas temperature

   - Ex-rating

   - explosion proof design

   - ATEX certified

 

• for thermal sensitive substances

   - optimum temperature / compression profile

   - uniform temperature profile

 

 

Optional Accessories                                                        Back_To_Top

 

 

 


Module Purge Gas Ex


The standard EExP gas system regulates, controls, and monitors the inert N2 pressure at the shaft seal. It permits the unit to be installed within a hazardous area according to the ATEX – directive. The system is completely integrated and parameterised.

 

14E

For Explosive Gases


- Ex-rating

- explosion proof design

 

 

 

 

 

 

 

 

 

 

 

 

Secondary Cooling Water Circuit


Complete with circulating pump, flow indicator, pressure accumulator, adjustment valves, thermostatic control valve, and heat exchanger; this extensive option is fully integrated into the base-plate. This is particularly useful in areas where site cooling water feed and return lines have very low differential pressures, and is normally very poor quality. Closed loop cooling allows the flow to be accurately regulated from full flow conditions for effective cooling, down to zero flow for effective heating.

 

For reliable pump operation it is necessary to have a stable termperature profile within the operating chamber, avoiding both ”hot spots” and quenched zones. The SIHIdry achieved this by cooling both the pump casing and the rotors.

 

 

For Explosive Gases


- low internal gas temperature

 

 

16D

 

 

For Thermal Sensitive Substances


- optimum temperature / compression 

  profile
- uniform temperature profile

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Suction Valve Module


This module allows the pump to be isolated from the process at desired times. An example may be whilst the pump reaches pre-determined temperature, or rises above maximum temperature thresholds for selected organic (T4) media. This is carried out via a pneumatically operated suction line valve that is fully integrated within the CONTROL drive variant. Also, in standby situations, the valve avoids reverse flow through the unit whilst connected into common vacuum lines.

 

 

 


Outlet Valve Module


This module enables the safe shutoff of the SIHIdry at the suction side from the recipient by means of a pneumatically driven valve. The penetration of residual media into the pump as well as the return flow of exhaust gas through the pump into the recipient are avoided. The control of the valve is taken over by the electronics of the SIHIdry when the CONTROL drive variant is used.

 

 

 


Clean in Process Module


Perfectly suited to processes that employ polymerising, subliming, or basically sticky substances, this module allows automatic flushing from a solvent drum. Moreover, with an Angular Difference reading available from the pump, the operator can monitor the extent of any build up in order to optimise cleaning.
The flushing valve can also be used for N2 purging in order to provide an inert atmosphere within the machine after it has been stopped, and allowed to cool. This module is fully integrated into the SIHIdry when CONTROL drive variant is used.

 

 

 

For Wet Processes

- liquid carry-over/flushing capability

 

For Tough Operation Conditions

 

- liquid flushing during operation
- cleaning without dismantling pump

 

18-2

 


 

 

 

 

 

 

 

1-13 For Wet Processes


- vertical, self draining

 


 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Temperature Measurement Module


By integrating temperature transmitters into the system, this module provides additional vacuum pump safety and recording.

 

 

For Explosive Gases


- low internal gas temperature

 

 

 


Pressure Measurement Module


This module allows the measurement of different process pressures within the vacuum system. This module is fully integrated into the SIHIdry when drive variant CONTROL is used.

 

 

Operator Indicator Panel Module

 

Available when the drive variant CONTROL is requested, the panel provides the operator with a simple visual indication of the pump parameters. Characteristics like speed, pressure, torque, temperature, and the important angular difference, are available from a simple push button menu, and can be seen within the LCD.

 

 

PARAdry Parameter Modification Module

 

Eliminating the need to employ PLC programmers, the PARAdry software enables the principle process engineer to modify specific pump parameters. Such parameters are at the discretion of the customer and may include max / rnin temperature boundaries, speed and pressure, settings, warm up cycles, etc. providing long term future running adaptability, a standard windows based computer is needed.

 

 

 

 

 

FlowDiagram

 

 

 

ATEX Certified                                                        Back_To_Top

 

 

 

 

4.atexcertified

The ATEX guidelines on risk assessment were a key element in the development of SIHIdry.

 

In contrast to typical dry running pumps, SIHIdry was designed in order to eleminate any potetial ignition sources in both normal operation and upset conditions.

 

Certified as a Category 2 machine, the standard SIHIdry can be used without flame arresters.

 

Where potential sources of ignition must be eleminated for occasional upset conditions, Category 1 units are available with EC type-test certification.

 

 

 

Videos                                                        Back_To_Top

 


SIHI Dry Pump

 

 

 

 

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Manufacturers
Sterling Sihi
Dry Vacuum Process
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Dry Running
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