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The Discflo Disc Pump is solving some of the toughest pumping problems in pulp and paper manufacture. The Discflo Stock Pump is able to pump paper stock densities up to 16% is unique in the industry, while the pump’s non-impingement action prevents damage to paper fibers.

The Disc Pump also excels at handling:

  • Paper Pulp pumpAbrasive and viscous slurries from the chemical recovery process
  • Shear sensitive chemicals, such as paper coating slurries
  • Sludges with a high solids content or high levels of entrained air

The Discflo Stock Pump can handle up to 70% entrained air or gas without cavitating.

To review the Unique features of Discflo Pumps and see videos of pump pumping paper stock please click

Laminar Flow Solves Problems

Pumping Paper StockDisc Pumps achieves this exceptional performance thanks to its unique pumping mechanism, the Discpac. The Discpac uses the principles of boundary layer and viscous drag to create  Pulsation-free, laminar flow through the pump, with minimal contact between the pump and pumpage.  The result is a cost-effective alternative to centrifugal, progressive cavity, lobe and screw pumps.

For over 20 years, Discflo pumps have successfully replaced centrifugal and progressive cavity pumps in the chemical industry’s toughest pumping applications.

Our pump’s unique non-turbulent, non-impingement mechanism is designed specifically to handle:

  • Pumping Entrained GasesAbrasive
  • Corrosive
  • shear sensitive
  • Viscous
  • High-solids
  • Gas-entrained slurries.

Plus, our pump boasts one of the lowest life-cycle costs in handling these tough applications by reducing pump wear and spare parts costs, while increasing uptime and, in the case of shear sensitive products, product yield.

A wide range of Disc Pump models is available, including horizontal end-suction, close-coupled, ANSI, API-610, and submersible configurations, for flow rates from 2 GPM to 10,000 GPM  - 1  to 1000 Meter Cubed an Hour .

Discflo’s Disc Pumps have been employed throughout industry to solve some of the toughest pumping problems. Our pumps excel at handling:

  • Laminar flow Viscous Drag pumpHigh viscosity fluids
  • Severely abrasive products
  • High-solids slurries
  • Slurries containing large or stringy solids
  • Air- or gas-entrained fluids up to 80% by volume,
  • Shear sensitive and delicate fluids.

To review the unique design features of the Discflo Technology and see videos and read case studies

Outlasting the Competition

In such harsh environments, Disc Pumps have proven successful in cutting maintenance and parts costs, and providing unheard-of reliability. Typically, Disc Pumps outlast centrifugal, gear and lobe pumps over four times.

Maritime Environments

The Disc Pump’s ability to handle delicate product without damaging or degrading it has lead to successful applications in marine environments, such as shrimp fishing and pumping live algae at the Harbor Branch Oceanographic Institute.

Dry running vacuum pumps are used increasingly for a range of applications within the chemical, pharmaceutical and other industries. These vacuum pumps are an integral part of the process and must satisfy a range of demanding requirements.

These include:

  1. Dry Running pump performance rangeGenerating low operating pressure
  2. Minimising the disposal costs of any service liquid
  3. Providing “uncontaminated” vacuum
  4. That is free from lubricant and service liquid
  5. Offering the flexibility required for batch process operations
  6. Low life-cycle costs.

Problem:  Dry Vacuum pumps struggle with Liquid and Solids carry over.

Solution:  SIHIdry meets the need for a simple, robust and reliable vacuum pump that can handle liquid and solids carry-over as well as rapidly changing operating conditions

Applications

  • Dry Running Vaccum pump to handle solids and liquids• drying
  • • reactor charging
  • • vacuum distillation
  • • inert gas blanketing
  • • product transfer
  • • general process vacuum
  • • central vacuum
  • • and many more

Capabilities

  • • corrosive gases & vapours
  • • toxic and odorous gases
  • • explosive gases & vapours
  • • and many more
  • • dust and liquid carry-over

Many sites have old communicators and hence are not in a position to benefit from the latest features in the new 475 communicator.

What are the Features of the 475:

  • Emerson 475 Field communicatorWindows CE
  • Full Colour Graphical User Interface
  • Powerful Field Diagnostics
  • Bluetooth Communication
  • Long Lasting Lithium Ion Power Module
  • Universal Support for Hart
  • Option for Fieldbus (additional adder)
  • Easy Upgrade with new software for 3 years
  • Intrinsic Safety Approvals ATEX / FM / CSA / IECEx
  • Protective Rubber Booth

Emerson have introduced a Trade in Facility to allow you get value from your old communicators.

 

Example:

  • List Price 4999 Euro
  • Trade in allowance 1000 Euro
  • Offer Price 3999 Euro
For further details contact Kevin on 021 4510928 or email kkenneally@esi.ie
Click here for information on Emerson Instruments.

A Chemical manufacturer  has found the Discflo technology to  be the best solution for pumping shear sensitive latex.

In less than a month of operation, the Discflo pump had increased productivity approximately 12%.

 

Pumping Latex Prior to using the Discflo, they used a mixed bag of pumps consisting of everything from Standard end-suction centrifugal’s to Air operated double diaphragm types, to move their highly shear sensitive latex product.

 

In all cases, the latex would shear in the pump and discharge a high concentration of solids downstream.

 

Eliminating the solids or shearing problem raised productivity. However  the 12% figure does not take into account the annual savings they will enjoy in reduced down time and prolonged filter life.  Before they were changing filters every 4 to 5 days.

Click To learn more about how Discflo pumps work

 

Or contact Eoin Field on +353214510900 or email efield@esi.ie

Discflo’s Disc Pumps have been solving the pumping problems of the oil industry for over 20 years. The powerful combination of superior abrasion resistance, gas-entrained pumping ability, and non-emulsifying laminar flow make the Disc Pump the ideal choice for some of the toughest applications. Our pumps are currently being used for:

  1. API 610 pump for Oil & GasMulti-phase offshore and onshore service
  2. Sub sea operations
  3. Tank transfer
  4. Environmental clean-up operations
  5. Crude oil processing
  6. Pumping oil/water emulsions.

To review Case Studies:  Discflo Case Studies  To View Videos:  Discflo Videos

Laminar flow advantage

Discflo pumps’ success lies in its unique laminar flow pumping mechanism and open, no-close-tolerance design. Disc Pumps are ideal for pumping:

  • Multi-phase fluids
  • Oil/water emulsions
  • Viscous slurries to 100,000 cPs
  • High-solids fluids to 90% solids
  • Abrasive and/or corrosive fluids
  • Large and stringy solids up to 8″ in diameter
  • High temperature/pressure applications.

We have served many Fortune 500 companies, including:

  • Texaco
  • British Petroleum
  •  Arco
  •  Mobil
  •  Chevron
  • Maersk.
ESI Are here to help you with any of your difficult applications in the UK & Ireland.  To review the Design Features of the Discflo pump Technology visit our site

Problem Valve Failure – Cannot open or close valve:

Where butterfly valves need to be fitted in underground service or chambers susceptible to temporary flooding, then the Valve actuator and Gearbox need to be IP68 Rated.

EBRO IP 68 GearboxCauses of Failure – Usually its the Gearbox:

  1. Failures of valves in buried service are frequently discovered to actually be a gearbox failure.
  2. Full torque from the input handwheel, applied to a conventional low body-strength gearbox, applies multiplied forces to the gearbox housing.
  3. This can cause ejection of the travel adjustment screw and allow corrosive groundwater to enter the housing. Failure soon follows.

Solution:  Specify IP68 rated gearboxes with following design features

  • TK gearboxes operate by having the travel adjustment on the handwheel input spindle, thus do not transmit the full multiplied forces.
  • The input spindle area of the housing has a flanged connection so a tube can be brought to the surface, containing the input shaft, preventing ingress of material between shaft and housing.

Result: The common failure points have been engineered out of the system, with far longer service life for critical water service valves.

Ebro can provide a Waterworks valve with a suitable Gearbox rated to IP68.

Either model WS Seal-on-disc or F012-K1 double concentric flanged butterfly valves can be fitted with TK type IP68 gearboxes.  For more information or assistance contact Brian Foley at ESI or click on Butterfly Design Features

Ebro Double Flanged Rubber lined Butterfly Valve for WaterworksEBRO Seal on Disc Valve for Waterworks

Avoiding Cavitation Problems, if the below check list does not solve your problem A Low NPSH pump like a Discflo may be the solution:

 

Pump CavitationThe available NPSH of the system must be equal to or greater than the NPSH required by the pump in order to avoid cavitation difficulties. In most cases cavitation may either be avoided or corrected by any one or combination of the following practices:

Keep available NPSH as high as possible by:

  • Keeping the maximum available suction head on the impeller eye
  • Keeping the liquid temperature as low as possible
  • Keeping the suction pipe size as large as economics will allow
  • Avoiding any unnecessary elbows or other fittings and valves on the suction line to keep suction line losses as low as possible
  • Selecting the Pump which gives the most favorable NPSH requirements within the bounds of economy
  • Specifying the pump discharge head as near as possible to actual operating conditions, the most common cause of cavitation in pump installations is pump discharge requirements specified for above the actual requirements of the installation. From the performance curve data, it’s obvious that the tendency toward cavitation increases as the pump head drops or as the capacity increases.

Keep the pump discharge head as near the specified head as possible and correct systems which are at fault in this respect by:

  • Throttling discharge gate or other valve until cavitation noise disappear
  • Installing orifice or venturi in discharge line
  • Cutting pump impeller to a predetermined smaller diameter
  • Reducing pump speed if possible and where practical
  • Decreasing discharge pipe size if practical

Where increasing the discharge head will not correct trouble.

  • Lower pump nearer to water level where lifts occur if possible
  • Lower pump or raise water level if possible where suction head occurs
  • Increase suction pipe size and remove any unnecessary elbows, other fittings and valves, even if suction lines and pump have to be reoriented. These three practices may involve considerable additional expense.

The other alternatives would be to:

  1. use a pump of larger size and run it at lower speed because the required suction head would then be reduced. This involves a larger initial investment and may increase operating costs if the large unit has a lower efficiency.
  2. Discflo PumpUse a pump with Low NPSHr, here the Low NPSH Discflo Pump is worth considering as it has an NPSHr or approx a third of conventional centrifugal pumps. Click here for a Discflo Brochure

Discflo’s Disc Pumps have been employed throughout industry to solve some of the toughest pumping problems. Our pumps excel at handling:

  • High viscosity fluids
  • Severely abrasive products
  • High-solids slurries
  • Slurries containing large or stringy solids
  • Air- or gas-entrained fluids up to 80% by volume
  • Shear sensitive Fluids
  • Delicate fluids

Click To review the unique Discflo features and see video and case studies

From Mining to Power Plants to Nuclear Clean-up

In such harsh environments, Disc Pumps have proven successful in cutting maintenance and parts costs, and providing unheard-of reliability.

Typically, Disc Pumps outlast centrifugal, gear and lobe pumps over four times.

Installations include:

  • Copper mining
  • Mine dewatering
  • Graphite mine taillings
  • Ceramic slurries
  • Fiberglass
  • Power plants
  • Water glass
  • Environmental clean-up operations
  • Pond dredging
  • Hazardous and nuclear waste disposal.